Vertical Laminar Downflow Booth

Hosokawa’s Vertical Laminar Downflow Booths provide safe working zones for operators; serving as protection from harmful, hazardous, toxic or sensitizing dusts that are both generated and handled during manual powder handling activities including sampling, dispensing and charging and offloading sub-division from powders or solvents, drum loading and un-loading. Processing or packing equipment can also be integrated within the ergonomic design.

Hosokawa Micron Ltd can offer various standard and bespoke Downflow Booth options to suit individual requirements, both operator protection and product protection, processing activities to be undertaken and environmental and energy issues.

Depending upon the application, two main design alternatives exist:

  • Re-circulatory booths are typically used in dry powder handling operations and achieve a minimum H13 grade 99.995% @ MPPS filtration performance. A conditioned downflow of air passes evenly from the booth’s ceiling inlet plenum pushing any dust downwards and away from the operator’s breathing zone. The air is extracted from the booth via low level exhaust grills and through a series of filters prior to recirculation into the booth’s working area. A small percentage of air is discharged from the booth through high level bleed to maintain the working space under negative pressure, minimizing airborne contamination from leaving the booth.
  • Single Pass, Once Through Booths are used in applications where solvent fumes or vapors are anticipated or when high potency products demand a once through philosophy. The single pass booth operates a vertical airflow, pushing dusts and vapors downwards and away from the operator’s breathing zone with air discharged 100% to atmosphere ensuring that solvent laden air will not be recirculated back into the booth.

Although typically used in pharmaceutical, fine chemical, cosmetics and food industries the use of Downflow Booths is now common in metal finishing, sampling and wider industries.

How it Works

Hosokawa Micron’s Vertical Laminar Downflow Booths work by creating a clean, controlled airflow environment that captures and removes airborne dust and vapors before they can enter the operator’s breathing zone. Clean air is introduced from the ceiling via HEPA filters, flowing vertically down through the booth and across the designated safe working area. This airflow drives particulates downward, where they are captured by low-level extraction grilles and passed through a multi-stage filtration system. In recirculation booths, the filtered air is returned into the system, while in single pass models – typically used for solvent vapors or high-potency materials – all air is exhausted safely into the atmosphere.

With an ergonomic, open-fronted design, the booths allow for easy integration of equipment and straightforward handling of materials like drums, IBCs, and bags. They can be tailored to almost any process or working space and are used across industries ranging from pharmaceuticals and fine chemicals to cosmetics, food, nuclear, and advanced materials. Whether managing dry powders or volatile solvents, Hosokawa’s Downflow Booths provide reliable operator and product protection while supporting critical cleanroom classifications.

Key Features

  • Robust construction using powder-coated steel, 304/316L stainless steel or composite material
  • Ergonomic, open-fronted designs
  • Available in a range of sizes
  • Bespoke or standard booths available
  • Easy to install, dismantle and move around site
  • Single pass or recirculation designs
  • OEL typically 50-100µg/m3 TWA/task Duration
  • Continual efficiency monitoring of airflow and filter condition
  • Filtration-monitoring stacking alarm siren/beacon
  • Energy conservation mode PIR
  • Latest control panel technology
  • Three-stage filtration (safe change available)
  • Energy-efficient integrated lighting
  • Wide range of optional features
  • Short delivery times
  • ATEX-compliant option available
  • Comprehensive bespoke operating manual

Uses and Benefits

  • Provide safety and control in your work environment when handling hazardous materials
  • Ensures operator safety, product integrity, and environmental protection when weighing, dispensing, sieving, sampling, drum tipping, or subdividing powders, liquids, or solvents
  • Maintains critical area classifications and compliance with health and safety standards

Specifications

  • Mobile Laminar Flow Trolley
    • Compact, economical, and energy-efficient
    • Plug and play capability & lockable wheels make it fully transportable
    • Available in various sizes
    • The backdraft extraction booth provides horizontal airflow, extracting particles, dust, and swarf away from the operator's breathing zone, then pumping clean air back into surrounding environment
    • Three-stage filtration system: includes replaceable panel filter and H13 HEPA filter
    • Optional features:
      • Air handling system
      • Plug socket for powering lab equipment
      • ATEX compliance
      • Hosokawa Gen4 remote monitoring capability
  • Static Laminar Flow Bench
    • Ideal for long-term circumstances
    • Suitable for the fettling of both large and small metal parts because of flexible size manufacturing
    • Offers many similar features as the Mobile Laminar Flow Trolley
    • Also offers:
      • An integrated Type H vacuum cleaner
      • A sealed unit for safe and easy dust removal
      • Energy-efficient integrated overhead lighting
    • Latest clean air technology to steer dust, particles, and swarf away from the operator and towards a reverse jet/shaker filter for disposal
    • Contaminated air is extracted through H13 HEPA filter before being discharged back into the atmosphere as clean air
    • Optional features:
      • Air handling system
      • Plug socket for powering lab equipment
      • Bench area cleaning vacuum
      • Integrated electrical sockets
      • ATEX compliance
      • Hosokawa Gen4 remote monitoring capability
  • Downflow Booths and Laminar Flow Cabinets
    • Useful when higher levels of operator protection and product containment are required during manufacture of larger items such as fuselages
    • Can be fitted with equipment such as a fettling jig and Hosokawa Gen4 remote monitoring intelligent software

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