Alpine AS Spiral Jet Mill
The Alpine AS Spiral Jet Mill is designed for the micronization of pharmaceuticals and certain chemical powders. Material is injected into the grinding zone by gas nozzles. A series of angled nozzles located around the perimeter of the grinding chamber allows for the introduction of grinding gas into the chamber. The grinding gas causes particles to flow around the chamber in a spiral manner. Size reduction occurs by particle to particle collisions and also impact against the walls of the chamber. As the material gets finer and lighter the ground particles are drawn towards the outlet at the center of the milling chamber.
Design & Options:
- Laboratory scale to full production models available
- Capable of ultra-fine milling to D97 < 3 ?m
- Pressure Shock Resistant to 10 bar
- Complete CIP and SIP systems capability
- Fabricated housings available in surface finishes as high as 0.2 micron Ra
- Can operate with inert gas in a closed loop system
- Compact & easy access design
- Suitable for Pharmaceuticals, Chemicals and Mineral materials
Alpine AS spiral jet mills can also be integrated into Stott isolators. This arrangement provides a completely integrated system capable of containment levels as low as 1 microgram/cubic meter.
The grinding air is injected tangentially via Laval nozzles in the nozzle ring into the machine. This causes a spiral jet of air to form in the grinding zone, from which the mill derives its name. A high pressure forms in the mill as a result of the spiral flow of air that can rise to 1 bar overpressure in operation without product. The integrated injector is charged with compressed air which ensures that the product is conveyed into the machine against the overpressure present in the machine. This, however, is associated with a considerable compressed air consumption, which can be as much as 30% of the total grinding air requirement.
The feed product circulates close to the nozzle ring and is thus intercepted repeatedly by the air jets exiting the nozzles. Comminution is the result of inter-particle collision caused by the particles flowing at different speeds in the nozzle jet. Comminuted material is conveyed along with the air to the discharge, the spiral flow subjects the particles to a classification: only fine particles are discharged, coarse particles remain in the mill.
Alpine® AS Spiral Jet Mills are characterized by a special geometry of the mill housing in the area of the discharge, which contributes towards a finer classification effect and a sharp top cut.
The product also has an effect on the air flow within the machine: the more product there is in the machine, the more the spiral flow is braked and the lower is the centrifugal force and the coarser the end product. The relationship of the product to the classifying air flow rate is therefore the most significant parameter for setting the fineness of the spiral jet mill. In principle, different nozzle angles can also be used to achieve the required fineness values, whereby the complete nozzle ring must be exchanged in this case.
- Active Pharmaceutical Ingredients
- Dental Compounds
- Homeopathic products
- Diatomaceous Earth
- Hydroxyethyl Cellulose
- Hydroxypropyl Cellulose
- Iron Oxide
- Magnesium Aluminum Silicate
- Sodium Hydroxide
- Titanium Dioxide
- Zinc Stearate
- Dry Powder Inhalation (DPI)