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[post_date] => 2015-01-06 10:52:36
[post_date_gmt] => 2015-01-06 10:52:36
[post_content] =>
[post_title] => Micron Xerbis Agitated Media Flash Dryer
[post_excerpt] =>
[post_status] => private
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[post_name] => micron-xerbis-agitated-media-flash-dryer
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[post_modified] => 2026-06-16 09:36:14
[post_modified_gmt] => 2026-06-16 13:36:14
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[ID] => 1068
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[post_date] => 2015-01-06 10:52:36
[post_date_gmt] => 2015-01-06 10:52:36
[post_content] => The Alpine CW Contraplex Wide Chamber Impact Milis a fine impact mill with two driven pin discs. In counter-rotating mode, much higher relative speeds are possible than with the UPZ fine impact mill with only one driven pin disc. The highest relative speed develops at the outermost pin rows and can be up to 250 m/s. The feed material should be brittle with a maximum Mohs hardness of 3.
The fineness can be adjusted by altering the pin disc speeds. The centrifugal forces acting on both discs ensure that even moist, greasy and sticky products can be processed. The design with the wide-chamber housing is ideal for processing these kinds of products. The feed material is often embrittled by intensive mixing with liquid nitrogen.
The mill door can be hinged opened wide to permit easy cleaning. Dependent on the machine size, product feed is either from the front via the machine door or from the rear of the mill housing.
[post_title] => Alpine CW Contraplex Pin Mill
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[post_name] => alpine-cw-contraplex-pin-mill
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[post_modified] => 2021-05-19 14:53:32
[post_modified_gmt] => 2021-05-19 18:53:32
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[2] => WP_Post Object
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[ID] => 1061
[post_author] => 2
[post_date] => 2015-01-06 10:52:36
[post_date_gmt] => 2015-01-06 10:52:36
[post_content] => Mikro ACM® Air Classifying Mills were invented by HMPS in the late 1960’s and are one of the most versatile types of size reduction equipment available in the market. These units while being capable of producing fine, medium and coarse grinds for a wide variety of materials for Food, Pharmaceutical, Chemical and Mineral industries, require very little maintenance over their life span. The basic design of these mills is the impact size reduction that is coupled with an internal dynamic classifier which controls the outlet (product) particle size via recirculating the coarse particles back into the grinding zone.
There are seven main factors which determine particle size distribution for the Mikro ACM® Air Classifying Mill. When varied, the rotor type and speed combined with the liner and hammer count affects the production of fines. The separator type and speed affects the top size of the product. And lastly, the airflow governs the throughput as well as top size and fines generation. With the endless available options a machine can be configured to process just about any material that is below MOH’s hardness of 5.
[post_title] => Mikro ACM® Air Classifying Mill
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[post_name] => mikro-acm-air-classifying-mill-3
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[post_modified] => 2026-06-04 12:01:38
[post_modified_gmt] => 2026-06-04 16:01:38
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[guid] => https://www.hmicronpowder.com/mikro-acm-air-classifying-mill-3
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[post_date] => 2015-01-06 10:52:36
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[post_content] => The
Model E is unique in that it has an external coarse recycle system which
extracts oversize material and returns it to the grinding chamber for
additional processing. The feed design of the Model E introduces product from
under the main rotor; ensuring that 100% of the feed material comes in contact
with the impact rotor for optimal grinding efficiency.
The
Model E can also be used for grit reduction applications when tight particle
top size control is required, such as in the case of Carbon Black, Iron Oxides,
and Clays.
The
processing of light density materials may become problematic as the lighter
material will float in the classifier zone and will not easily be recycled to
the impact zone of the mill. The external recirculation system of the Model E
and the bottom feed ensure that all the product is returned to the grinding
chamber for more efficient size reduction.
Cohesive
materials can in some instances stick and build up in the standard Mikro ACM®
- Air Classifying Mill, due to the expanded surface area of shroud
and baffle assembly and the reduced tangential air velocity. The Model E has no
internal shroud and baffle and therefore no internal components to assist in
accumulation of product. Also the internal airflow is allowed to develop
maximum velocity thereby keeping the mill chamber walls free from accumulation.
[post_title] => Mikro® e-ACM Air Classifying Mill
[post_excerpt] =>
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[post_name] => mikro-e-acm-air-classifying-mill
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[post_modified] => 2026-06-04 13:22:52
[post_modified_gmt] => 2026-06-04 17:22:52
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[4] => WP_Post Object
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[ID] => 1055
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[post_date] => 2015-01-06 10:52:36
[post_date_gmt] => 2015-01-06 10:52:36
[post_content] => The Alpine AFG Fluidized Bed Jet Mill is suitable for fine and ultrafine size reduction of any material up to a Moh's hardness of 10 that can be fluidized by the expanded compressed gas in the grinding chamber. The addition of an internal forced vortex classifier is capable of controlling particle top sizes (D97) as low as 3 microns.
The key to maintaining a consistent particle size distribution is the integral air classifier. Air classification is defined as the separation of bulk material according to the settling velocity in a gas. In this type of jet mill two opposing forces act on the particle, the mass force and the drag force. The particle size at which the mass force and the drag force act equally on the particle is defined as the cut point. If the mass force (or weight of the particle) exerts a greater influence on the particles coarser than the cut point, they are returned to the grinding zone of the jet mill and reduced further. If the drag force (or airflow through the classifier) acts upon particles finer than the cut size, they are carried through the classifier wheel and recovered as product.
By changing the parameter of classifier wheel speed, airflow, and grind pressure, a wide variety of particle size cut points can be achieved. Achievable particle size ranges include D97 as low as 3 microns to as high as 60 microns.
[post_title] => Alpine AFG Fluidized Bed Opposed Jet Mill
[post_excerpt] =>
[post_status] => publish
[comment_status] => closed
[ping_status] => closed
[post_password] =>
[post_name] => alpine-afg-fluidized-bed-jet-mill
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[pinged] =>
[post_modified] => 2021-05-12 17:02:46
[post_modified_gmt] => 2021-05-12 21:02:46
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[5] => WP_Post Object
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[ID] => 1054
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[post_date] => 2015-01-06 10:52:36
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[post_content] => The grinding air is injected tangentially via Laval nozzles in the nozzle ring into the machine. This causes a spiral jet of air to form in the grinding zone, from which the mill derives its name. A high pressure forms in the mill as a result of the spiral flow of air that can rise to 1 bar overpressure in operation without product. The integrated injector is charged with compressed air which ensures that the product is conveyed into the machine against the overpressure present in the machine. This, however, is associated with a considerable compressed air consumption, which can be as much as 30% of the total grinding air requirement.
The feed product circulates close to the nozzle ring and is thus intercepted repeatedly by the air jets exiting the nozzles. Comminution is the result of inter-particle collision caused by the particles flowing at different speeds in the nozzle jet. Comminuted material is conveyed along with the air to the discharge, the spiral flow subjects the particles to a classification: only fine particles are discharged, coarse particles remain in the mill.
Alpine® AS Spiral Jet Mills are characterized by a special geometry of the mill housing in the area of the discharge, which contributes towards a finer classification effect and a sharp top cut.
The product also has an effect on the air flow within the machine: the more product there is in the machine, the more the spiral flow is braked and the lower is the centrifugal force and the coarser the end product. The relationship of the product to the classifying air flow rate is therefore the most significant parameter for setting the fineness of the spiral jet mill. In principle, different nozzle angles can also be used to achieve the required fineness values, whereby the complete nozzle ring must be exchanged in this case.
[post_title] => Alpine AS Spiral Jet Mill
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[post_name] => alpine-as-spiral-jet-mill
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[post_modified] => 2021-05-12 17:01:59
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[post_content] => The fabricated grinding chamber is constructed in 316 stainless steel with a high quality 0.8 micron Ra finishes available. Higher quality finishes are available for specialty applications. The access door is hinged to the grinding chamber and is secured with a tri-clamp connection for easy and quick inspection and cleaning. The bearing housing is a cantilevered design and includes maintenance free, sealed for life bearings. There are double lip seals and a gas purge between the drive and process areas to eliminate material contamination and premature wear to drive components.
Designed, Manufactured and Assembled in the USA
The Mikro LPM® Laboratory Pin Mill is an innovative mill, based on the design of a Mikro Pulverizer® Hammer & Screen Mill. It is designed, manufactured and assembled in the USA and comes with our pledge to performance and guaranteed dependability.
[post_title] => Mikro LPM® Laboratory Pin Mill
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[post_password] =>
[post_name] => mikro-lpm-laboratory-pin-mill
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[pinged] =>
[post_modified] => 2021-05-03 12:02:29
[post_modified_gmt] => 2021-05-03 16:02:29
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[post_content] => The Vitomix is equipped with two symmetrical ribbon screws mounted on an orbital arm that transports the product from the bottom of the vessel to the surface. The material flows downwards through the center of the vessel by gravity whilst the high rotational speed of the agitator ensures mid-shear mixing in very short batch times.
A distinctive factor about the Vitomix is the double ribbon screw which enables a transport capacity of up to eight times that of standard conical screw mixers. The result is a substantial improvement in mixing efficiency and a much more efficient and faster mixing process even at lower speeds.
The design of the two conical screws creates a fluidized bed in the upper part of the mixer cone that is perfect for adding liquids. A liquid spraying system can be fitted through the hollow axle, providing flexibility in the location and the number of nozzles and lances you choose; without influencing mixing properties or spraying on metal parts.
The Hosokawa Vitomix can be tailored for use in a wide variety of applications, these include:
- Fast mixing of powders, pastes and slurries
- Addition of liquids and fats without the use of lumpbreakers
- Gentle mixing combined with mid shear mixing in one machine
- Coating powders with powders
- Granulating
- Flavoring
- Coloring
- Heating / cooling
[post_title] => Nauta
® Vitomix
[post_excerpt] =>
[post_status] => publish
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[post_name] => vrieco-nauta-vitomix
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[pinged] =>
[post_modified] => 2026-06-11 15:17:05
[post_modified_gmt] => 2026-06-11 19:17:05
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[post_content] =>
| Model |
|
40 / 63 |
50 / 80 |
63 / 100 |
80 / 160 |
125 / 125 |
| Drive Standard |
HP |
50 |
75 |
100 |
200 |
250 |
| Throughput |
Lbs/Hr |
1,100 |
2,200 |
3,300 |
6,500 |
11,000 |
| Rotor Speed |
RPM |
660 |
550 |
525 |
350 |
250 |
| Rotor Knives |
Number |
4 |
5 |
6 |
8 |
12 |
| Bed Knives |
Number |
3 |
4 |
5 |
6 |
9 |
| Weight |
Lbs |
5,600 |
6,800 |
14,000 |
24,800 |
28,000 |
[post_title] => Alpine RO Rotoplex Granulator
[post_excerpt] =>
[post_status] => publish
[comment_status] => closed
[ping_status] => closed
[post_password] =>
[post_name] => alpine-ro-rotoplex-granulator
[to_ping] =>
[pinged] =>
[post_modified] => 2026-06-01 10:42:22
[post_modified_gmt] => 2026-06-01 14:42:22
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[post_content] =>
| Model |
|
45 / 100 CL |
60 / 140 CL |
80 / 170 CL |
90 / 200 CL |
| Throat Size at Chamber |
Inches |
18 x 40 |
24 x 55 |
32 x 67 |
36 x 79 |
| Throughput |
Lbs/Hr |
1,000 |
3,000 |
5,000 |
8,000 |
| Motor |
HP |
60-100 |
100-150 |
150-200 |
350-400 |
| Cutting Circle Diameter |
Inches |
18 |
24 |
32 |
36 |
| Bed Knives |
Number |
4 / 2 |
6 / 2 |
8 / 2 |
10 / 3 |
| Weight |
Lbs |
12,500 |
16,000 |
20,800 |
24,000 |
[post_title] => Alpine CL Series Granulator
[post_excerpt] =>
[post_status] => publish
[comment_status] => closed
[ping_status] => closed
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[post_name] => alpine-cl-series-granulator
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[post_modified] => 2026-06-03 16:42:41
[post_modified_gmt] => 2026-06-03 20:42:41
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[post_content] => With Alpine High Pressure Roller Mill products are produced with a precipitous granule distribution. The high pressure roller crusher is also called roller crusher or roller press.
The significant difference of high pressure roller grinding compared with compaction is that the press forces between the rollers are lower because no new adhesive forces need to be created.
The mill feed is transported to the most narrow gap by the counter rotating rollers through friction effects. Both rollers are pressed against each other using hydraulics. This milling force is transferred to the mill feed. Through selective contact of the individual granules are created at extremely high inner tensions which lead to fractures.
The use of the optimal milling force leads to compact mills with extremely low energy requirements. Because only the outer particles of the material bed have contact with the surface of the rollers, milling that is almost contamination-free is possible.
High Pressure Roller Mills are used in the cases of medium-fine crushing of hard materials such as ceramics, minerals from 5 up to 9 on the Moh's hardness scale, metals and metal alloys. High Pressure Roller Mills are used in continuous operation or in a closed circuit with screening machines or classifiers.
[post_title] => Alpine High Pressure Roller Mill
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[post_modified] => 2026-06-11 14:52:35
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[post_content] => Ball mills are giant drums that are filled to between 30 and 40% of their volume with freely moving grinding media - in this case balls. The diameter of the balls is between one and several centimetres to suit the application - smaller balls for fine milling results and larger ones for coarser milling tasks.
The drive sets the milling drum into slow rotation and the bed of milling media is thus activated, i.e. the balls are lifted and then impact back against the bed. Ball mills are usually operated at 75% of the critical speed. The critical speed is the speed where, mathematically calculated, the grinding media would centrifuge out. Mills of 2 m in diameter therefore rotate in operation at about 23 revolutions per minute, which corresponds to a peripheral speed of 2.4 m/s.
A mill of this size equipped with steel grinding media converts approx. 50 kW per mÂł of feedstock. The feed product is fed continuously through the trunnion and is discharged through slots on the opposite side. The discharge rate can be adjusted as a function of the number of open slots. The ground product is transported - often pneumatically - and is charged to a downstream classifier. The coarse material is returned to the mill together with the feed product.
14
[post_title] => Alpine SO Super Orion Ball Mill
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[post_content] =>
[post_title] => Alpine Picoline
[post_excerpt] =>
[post_status] => publish
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[post_name] => alpine-picoline
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[post_modified] => 2026-08-13 14:35:57
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[post_content] => In the case of jet milling, one takes advantage of the fact that as compressed gas exits a nozzle, it is accelerated to extremely high speeds. In expanding, the energy contained in the compressed gas in the form of heat is converted to kinetic energy. The speed of sound is initially a natural limit for the exit velocity.
But by using Laval nozzles, the exit velocity can be increased to above the speed of sound. Laval nozzles are characterized by their hourglass shape, which widens downstream of the narrowest cross-sectional point, the nozzle throat. The length of the divergent part of the nozzle is adapted to suit the operating pressure. Compressed air of 20°C and 6 bar overpressure is frequently used as the grinding gas, and delivers nozzle exit speeds of around 500 m/s.
As a result of drawing in gas and product from the fluidized bed, the speed of the gas jets sinks extremely rapidly after exiting the nozzles. Comminution is a result of inter-particle collision in the jets of air and also in the core area, i.e. the point where the opposing jets intersect. Jet mills are impact mills which are used to achieve maximum fineness values. Such particle sizes can only be obtained in connection with an air classifying step. Spiral jet mills have a static air classifier integrated into the mill housing, whereas fluidized bed opposed jet mills are equipped with a dynamic deflector-wheel classifier.
The fineness is set as a function of the classifying wheel speed. All-important is a high product loading of the nozzle jets in order to achieve a high concentration of particles and thus high impact probabilities. The patented Megajet nozzles were developed with this in mind. They consist of four small nozzles which as a result of their close proximity generate an under-pressure at their common center, and thus draw particles from the fluidized bed direct into the center of the nozzle jet. The product level in the machine is controlled by means of load cells or by monitoring the current loading of the classifier drive.
[post_title] => Alpine TFG Fluidized Bed Jet Mill
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[post_content] =>
[post_title] => Alpine ASP Stratoplex Air Classifier
[post_excerpt] =>
[post_status] => publish
[comment_status] => closed
[ping_status] => closed
[post_password] =>
[post_name] => alpine-stratoplex-asp-air-classifier
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[post_modified] => 2026-06-11 15:02:37
[post_modified_gmt] => 2026-06-11 19:02:37
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[post_content] =>
| Model |
|
912 |
1116 |
1120 |
| Throat Size at Chamber |
Inches |
9 x 12 |
11 x 16 |
11 x 20 |
| Screen Area |
Sq. Inches |
190 |
297 |
373 |
| Motor** |
HP |
7.5 – 10 |
10 – 15 |
15 – 20 |
| Cutting Circle Diameter |
Inches |
10.3 |
12.5 |
12.5 |
| Rotor Knives |
Number |
2/3 |
2/3 |
2/3 |
| Bed Knives |
Number |
1 |
1 |
1 |
| Weight – SPL / SIL |
Lbs |
1,050 / 1,200 |
1,500 / 1,800 |
1,600 / 2,200 |
| Throughput*** |
Lbs/Hr |
400 |
500 |
650 |
| Bin Capacity |
Cubic Feet |
3.6 |
3.6 |
6.2 |
[post_title] => Polymer Systems Press Side Granulator
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[post_status] => publish
[comment_status] => closed
[ping_status] => closed
[post_password] =>
[post_name] => polymer-systems-press-side-granulator
[to_ping] =>
[pinged] =>
[post_modified] => 2026-06-01 10:26:21
[post_modified_gmt] => 2026-06-01 14:26:21
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[post_title] => Micron Pulvis Agitating Media Mill
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[post_name] => micron-pulvis-air-classifying-mill
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[post_title] => Alpine Ventoplex Air Classifier
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| Model |
|
1010 |
| Throat Size at Chamber |
Inches |
10 x 10 |
| Screen Area |
Sq. Inches |
240 |
| Motor |
HP |
7.5 – 10 |
| Cutting Circle Diameter |
Inches |
10 |
| Rotor Knives |
Number |
3 |
| Bed Knives |
Number |
2 |
| Weight – SPL / SIL |
Lbs |
675 |
| Throughput |
Lbs/Hr |
300 |
[post_title] => Polymer Systems Hot Melt Granulator
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Benefits
- Continuous drying, milling and classifying in a single compact system
- Safe drying of temperature-sensitive products — even at elevated temperatures
- Produces ultra-fine, uniform powders in just seconds
- Handles moist solids with up to 80% moisture content — including slurries, pastes, doughs, filter cakes and wet powders
- High evaporation capacity and fast thermal transfer
- 30–40% lower energy consumption per kg of evaporated water compared to conventional drying technologies
- Small footprint and excellent accessibility for inspection and cleaning
Rotor Types
Hosokawa Flash Dryers are available with a choice of three rotor types, selected according to product characteristics and specific process goals. Each rotor offers distinct advantages to suit a wide range of applications:
- DMR Rotor
A high-speed multi-blade rotor designed for strong dispersion, generating a powerful air vortex with tip speeds of up to 110 m/s. Ideal for maximum dispersing performance.
- MDH Rotor
A horizontally driven rotor with swinging hammers for intensive grinding. Recommended for processing slurries and pastes requiring strong milling.
- MDV Rotor
A vertically driven grinding rotor that gently disperses wet agglomerates and solids. Suited for mild dispersion and grinding of heat-sensitive products.
[post_title] => Micron Drymeister Flash Dryer
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