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The wet material is fed through customized feeding systems into the grinding and drying section of the dryer's main body. The grinding rotor disperses the wet material into very fine particles and the fine particles are fluidized in the grinding chamber by temperature-controlled, hot gas coming in from the air heater.

The hot air (or inert gas) can be heated up to 650 °C and as the wet product is dispersed, it is reduced in size in the bottom section of the dryer. The system is kept under a negative pressure by the exhaust fan and the surface area of the product is increased enormously so that water (or other solvents) is evaporated instantaneously.

The dry and fine particles are conveyed with the gas stream to the top section of the dryer where a separator classifies the particles by size. Then the particles pass the classifier at the set cut point and are conveyed with the exhaust air to a powder air separating system like the cyclone, cyclone filter or cyclone scrubbers.

The Micron Dryer flash dryer retains a fluidized bed of product in the drying chamber to ensure a low level of adhesion of wet material on the inside wall of the drying chamber. Moreover, process parameters like classifier speed and outlet temperature can be adapted to control moisture content and particle size of the end product.

  • Ultra fine regular end product - Due to its specially designed dispersion rotor, our flash dryers are able to produce ultra-fine powders in one step from suspensions, slurries, pastes and dough, filter cakes or wet powders.
  • High evaporation capacity - Due to the combination of high ?T with a good dispersion of the wet product in the air, our flash dryers can evaporate large quantities of liquids.
  • Compact design - Compared to other direct drying technologies, the flash dryer requires up to 50% less space.
  • Multi-purpose - Filter cake or slurry, in the same machine. Therefore with the Drymeister-H unlimited mechanical dewatering is possible previous to the final drying stage.
  • Easy access  - Either for cleaning, inspection or maintenance inside the dryer, our flash dryers offers the best accessibility from the market, regardless which size.
  • Various systems available - Open, closed- and recycle system concepts.
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Toner


Hosokawa has been manufacturing powder processing equipment for over 75 years and is a respected leader in toner processing.  We have been supplying equipment for the toner industry for over 20 years and have an installed base that spans the globe.  We possess a wide range of equipment to handle your process needs from premixing through grinding

Milling
Coarse grinding of toner materials with Mechanical Impact Mills

  • D50 of 500 µm to 75 µm
  • Energy Efficient
  • Air cooled
  • Easy to clean
  • Wide range of equipment sizes
  • Wide range of discharge sizes

Fine grinding of toner materials with Fluidized Bed Jet Mills

  • D50 down to 5um
  • Toner centric design
  • Tight size distribution
  • Vertically mounted classifier with purge
  • Continuous operation with constant bed weight via load cells
  • Easy to access; easy to clean

Classification
Mechanical classification of toner materials with Wheel Classifiers

  • One or two stage ultrafine classifiers, with independent drive(s)
  • Ultra-fine dedusting of particles less than 2 µm
  • Toner centric design
  • Vertically mounted classifier wheel with purge
  • Easy to access; easy to clean

Blending
Low shear blending of toner with the Nauta® Conical Screw Mixer

  • Gentle mixing and drying
  • Low power consumption
  • Fast and complete discharge
  • Easy to clean
  • Can be designed suitable for Vacuum Drying

High shear post-blending with the Cyclomix or Nobilta

  • Coating and embedment
  • Mechanical seals not located in the product zone
  • Complete discharge
  • Easy to clean

Sphericalization via Faculty, Nobilta or Cyclomix

  • Sphericalization to > 0.96
  • Coating and embedment
  • Simultaneous dedusting via Faculty

Other
Dispensing, filling and weighing

  • Systems designed to dispense and package material into a variety of packages by a variety of methods

Passive collection via Cyclone instead of baghouse

  • Cyclone efficiency > 98%
  • Allows for quicker changeover between batches

Safety modes available

  • Pressure venting
  • Explosion suppression
  • Pressure shock proof design

System and process controls

  • Control by PLC
  • Equipment visualization available
  • Touch screen interface available
  • Interface with plant management system available