Activated Carbon

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Model		45 / 100 CL	60 / 140 CL	80 / 170 CL	90 / 200 CL
Throat Size at Chamber	Inches	18 x 40	24 x 55	32 x 67	36 x 79
Throughput	Lbs/Hr	1,000	3,000	5,000	8,000
Motor	HP	60-100	100-150	150-200	350-400
Cutting Circle Diameter	Inches	18	24	32	36
Bed Knives	Number	4 / 2	6 / 2	8 / 2	10 / 3
Weight	Lbs	12,500	16,000	20,800	24,000

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Model		1010
Throat Size at Chamber	Inches	10 x 10
Screen Area	Sq. Inches	240
Motor	HP	7.5 – 10
Cutting Circle Diameter	Inches	10
Rotor Knives	Number	3
Bed Knives	Number	2
Weight – SPL / SIL	Lbs	675
Throughput	Lbs/Hr	300

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Benefits

Continuous drying, milling and classifying in a single compact system
Safe drying of temperature-sensitive products — even at elevated temperatures
Produces ultra-fine, uniform powders in just seconds
Handles moist solids with up to 80% moisture content — including slurries, pastes, doughs, filter cakes and wet powders
High evaporation capacity and fast thermal transfer
30–40% lower energy consumption per kg of evaporated water compared to conventional drying technologies
Small footprint and excellent accessibility for inspection and cleaning

Rotor Types

Hosokawa Flash Dryers are available with a choice of three rotor types, selected according to product characteristics and specific process goals. Each rotor offers distinct advantages to suit a wide range of applications:

DMR Rotor A high-speed multi-blade rotor designed for strong dispersion, generating a powerful air vortex with tip speeds of up to 110 m/s. Ideal for maximum dispersing performance.
MDH Rotor A horizontally driven rotor with swinging hammers for intensive grinding. Recommended for processing slurries and pastes requiring strong milling.
MDV Rotor A vertically driven grinding rotor that gently disperses wet agglomerates and solids. Suited for mild dispersion and grinding of heat-sensitive products.

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Activated carbon is known for its unique properties; low density with many pores and significantly high surface area, characteristics that make it a candidate for adsorption. Activated carbon is used for a wide array of environmental, industrial, chemical and medical applications. Ultra-fine particle size product is excellent for removal of pollutants from air and industrial processes.

Depending the on the application, i.e. the particle size requirements and hardness of the material, the Mikro-ACM Air Classifying Mill or the Alpine AFG Fluidized Bed Opposed Jet Mill can be used. The ACM efficiently reduces the particles most often from a roller mill in the 100 to 300 µm size range to a D50 in the range of 25 to 75 µm. For ultra-fine particle sizes, D50 < 25 µm, and/or more abrasive activated carbons, the Alpine AFG Fluidized Bed Opposed Jet Mill is an excellent choice. The AFG Jet Mill is capable of reducing the D50 as low as 5 µm.

The Mikro-ACM and Alpine AFG Jet mill are available in various sizes, from lab/pilot scale to large-scale production.