The Mikro Pulverizer® consists of a high speed rotor assembly fitted with hammers. The grinding chamber is fitted with a cover containing a multiple deflector liner and a retaining screen at the point of mill discharge.
A screw mechanism is often used to introduce feed material into the grinding chamber. The grinding process is affected by three basic variables: the type of hammers, the rotor speed, and the size and shape of the screen opening.
There are two types of hammers: the “stirrup,” recommended where a fine particle size is desired; and the “bar,” which generates a coarser grind with a minimum of fines. Both types are tipped at the wearing edge with various abrasion resistant alloys. Rotor speed affects the fineness of the grind as follows: low speeds result in a coarse grind and high speeds produce a fine grind. Size and shape of the retaining screen openings also affect the product. In general, a finer screen opening will result in a finer grind. The retaining screen does not function as a sifting screen, except in coarse granulations.
Controlled Particle Size
Optimum particle size reduction can greatly affect chemical reaction speeds, solubility, weight, color, volume, appearance and strength of ground products. Mikro-Pulverizers® provide accuracy in particle size control because the grinding action is entirely mechanical. Once a mill is set to deliver a certain product, it will continue to produce exactly the same result without adjustment.
Grind, Blend and Disperse
Mikro Pulverizers® grind, blend and disperse in a single operation. Intensive action thoroughly mixes dissimilar ingredients into a finished product. Heat sensitive materials are handled by adjustment of mill speed, hammers, screen and discharge air relief, as well as with pneumatic conveying. Conditioned air may be bled into a grinding chamber, or the feed may be pre-conditioned or chilled. The MikroPulverizers® comes in many model sizes from small pilot scale to massive production models.